Written and published by Simon Callier

Showing posts with label Managing Supply Chain Quality. Show all posts
Showing posts with label Managing Supply Chain Quality. Show all posts

Thursday 6 June 2024

Managing Quality in the Supply Chain

The Need for Quality Management Systems


Quality management systems (QMS), seen as a development of TQM, are business processes set to meet customer requirements consistently. The strategic intent of a QMS system is to ensure that the same methods, skills, controls and information are consistently applied each time a process is carried out. Most quality systems typically contain several essential elements at their core concerning quality, such as:
  • Organisational polices.
  • Operational objectives.
  • Procedural quality manuals.
  • Functional procedures, instructions, and records.
  • Procedural and process document controls.
  • Organisational structure and responsibilities.
  • IT data management systems.
  • Customer satisfaction strategies and criteria.
  • Tactical continuous improvement.
These components form a framework that establishes expectations, duties, and steps necessary to achieve the desired standard of products or services. The selection of an appropriate quality system hinges on an organisation's business requirements. An organisation will possess distinct products, objectives, principles, and quality aims.
Alternative Quality Management Standards

Specific quality systems may be more suitable than others. A perfect quality management system should be simple to implement and navigate. It should align with the required quality benchmarks and exhibit adherence to regulations, protocols, etc.

Additionally, it should possess the flexibility to evolve and adjust as an organisation's operations enhance. In essence, this process guarantees customer contentment. While this may appear straightforward, specific challenges must be tackled for an organisation's QMS to prosper. Bearing this in mind, consider the subsequent queries:
  • Are the same mistakes consistently repeated?
  • Is there an increased need for visibility between teams or functions?
  • Does the organisation have a high customer turn rate, negative customer feedback, or reduced sales and profitability?
QMS systems come in various types, tailored to specific industries and roles. The ISO family of quality standards is prevalent across many industries. Specific accreditations and standards are more industry-specific, with common management systems utilised across different sectors being:
  • General business: ISO 9001.
  • Service industry: ISO 2000000.
  • Medical device: ISO 13485.
  • IT: ISO 27001.
  • Automotive: IATF16949.
  • Food: ISO 22000.
  • Aerospace: AS 9100D.
Organisational Development of Quality

Quality control management ensures that an organisation's deliveries and delivery processes align, ensuring all business phases focus on the same goal. When discussing QMS, individuals may refer to one of three things:
  • Strategy: This business philosophy is about managing processes and procedures.
  • Process: The organisation's system for nurturing and managing information.
  • Technology: The technology product, commonly utilised in the cloud, enables teams to document, analyse, and report on processes.
QMS technologies are a central hub for managing customer feedback, issues, policies, suppliers, documents, risks, incidents, training records, equipment, audits, and inspections. They can automatically integrate data from enterprise resource planning (ERP) systems or mobile applications to send notifications for review requests, change updates, and alerts.

A QMS organises this data, granting individuals access to personalised to-do lists while controlling permissions for viewing specific information. It provides a comprehensive overview of business processes to facilitate improvement initiatives.
The Benefits of a Quality Management System

Using QMS software offers numerous benefits, such as avoiding expensive errors, safeguarding an organisation's reputation, and promptly addressing incidents. This software allows for the automation of workflows to enhance communication and streamline process management. QMS software can boost productivity and empower an organisation's quality risk, audit, and operations teams. In addition, it also enables:
  • Accurate risk forecasting.
  • Improved quality metrics.
  • An increase in customer satisfaction and retention.
  • The enrichment of products and services.
  • An organisation can easily win more business by certifying to ISO standards.
Effective quality control management consists of four essential components:
  • Quality Control Planning: The initial phase of quality management involves planning. It is essential to dedicate time to defining an organisation's objectives and establishing a starting point. An organisation should specify its quality benchmarks, the conditions for meeting them, and the methods for verifying compliance with these standards. During this planning phase, factors include stakeholder expectations and priorities, the organisation's success criteria, relevant legal standards, designated roles in the quality management process, and the frequency of process evaluations for enhancements.
  • Quality Control: The initial phase of quality management involves planning. Defining an organisation's objectives and establishing a starting point is essential. An organisation should specify its quality benchmarks, the conditions for meeting them, and the methods for verifying compliance with these standards. During this planning phase, factors include stakeholder expectations and priorities, the organisation's success criteria, relevant legal standards, designated roles in the quality management process, and the frequency of process evaluations for enhancements.
  • Quality Assurance: Quality control involves inspecting products or services in the field. In contrast, quality assurance reviews the delivery process of services or goods manufacturing. By examining goods or services at the source, an organisation can identify mistakes before they reach the customer and refine processes to prevent future errors. For optimal results, quality assurance should be regularly conducted through independent audits, preferably by a third party that is not financially or emotionally tied to the outcome.
  • Quality Improvement: After completing the quality control process, it is essential to thoroughly review an organisation's findings and develop ways to enhance methods for the future. Quality control management requires a willingness to implement necessary changes. Continuous improvement is the ultimate objective for every successful organisation. Therefore, gathering an organisation's data and reassessing the processes and the products with compliance in mind will initiate and update a quality control management process consistently. With each iteration, an organisation will achieve a superior product, increased customer satisfaction, and greater profits.
Which Quality Management System Standard

Numerous quality management systems exist, each presenting various pros and cons. Some of the most popular ones include:
  • Continuous Quality Improvement (CQI): This system prioritises ongoing minor enhancements over processes and functions. It highlights the significance of teams and individuals in guaranteeing product and service quality. A standard tool for continuous improvement is the four-step quality model known as the plan-do-check-act (PDCA) cycle.
  • Standardised Systems (SS): Utilising recognised guidelines and adhering to approved regulations is essential. ISO certifications like ISO 9001 are common examples. To meet ISO standards, organisations must meet the quality, documentation, and auditing criteria. While ISO certification is typically optional, specific sectors and industries may mandate it.
  • Total Quality Management (TQM): This approach to quality management emphasises ongoing, organisational-wide initiatives to guarantee lasting customer loyalty and success. It also emphasises measuring processes and implementing controls to achieve continuous enhancement.
A quality management system (QMS) comprises business processes and procedures to ensure services and products meet and exceed customer expectations. These systems are typically replicable and quantifiable and focus on ongoing enhancements. ISO 9001 illustrates a quality management system.

QMS systems can deliver various business advantages but take time to install. Introducing a QMS cannot fix an organisation lacking quality-focused leadership. A shift towards a quality-centric culture requires strong backing from the leadership team and dedication to change.
Leadership establishes the atmosphere for motivating teams to devote time, effort, and resources to quality management. Proceeding with a unified agreement on the significance of quality management and its impact on the organisation's prosperity motivates team members to engage in the implementation process, promoting the importance of compliance as a superior practice, not just a minimum requirement.

Offering incentives for involvement that underscore the value of QMS when employees feel that management values their insights and viewpoints can enhance morale by granting staff a feeling of responsibility for the organisation's achievements. Quality management systems should also be complemented with education and training to ensure that all individuals can proficiently use them.

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